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Impact crusher
The impact crusher, also known as the impact breaker, is a highly efficient crushing machine widely used in various industries for processing materials.
Working Principle
It operates based on the principle of impact crushing. The high - speed rotating rotor throws the incoming materials against the impact plates installed in the crushing chamber. The materials are crushed by the impact force generated during this process. After the initial impact, the broken materials rebound and are further crushed by subsequent impacts, achieving multiple - stage crushing within the chamber.
Features
High Crushing Ratio: It can achieve a large crushing ratio, sometimes up to 40. This means that it can significantly reduce the size of the input materials in a single pass, which simplifies the crushing process and may turn a three - stage crushing process into a two - stage or even a single - stage one, thus reducing equipment costs in a processing plant.
Good Particle Shape: The crushed products have a cubic shape, which is highly desirable in many applications such as the production of high - quality aggregates for construction. The impact - based crushing method ensures that the materials are broken along their natural weak points, resulting in well - shaped particles.
Efficient and Energy - Saving: With optimized design, it can operate at relatively low rotational speeds while still maintaining high production capacity. This not only reduces energy consumption but also minimizes wear and tear on the components, leading to longer service life and lower maintenance costs.
Adjustable Discharge Size: The gap between the impact plate and the hammer can be easily adjusted, allowing for precise control of the discharge particle size according to the specific requirements of the production process.
Versatile Application: It can handle a wide range of materials, including limestone, feldspar, calcite, talc, barite, dolomite, kaolin, gypsum, graphite, and many others. It is suitable for industries such as metallurgy, chemical, building materials, and hydropower, especially for processing materials that require frequent relocation, like those in highway, railway, and hydropower projects.
Applications
Impact crushers are commonly used in the production of aggregates for construction, the processing of minerals in mining operations, and the recycling of construction waste. In the construction industry, they are used to produce high - quality crushed stones for concrete production, road base construction, and other infrastructure projects. In the mining sector, they help in the initial processing of ores to prepare them for further refining. In waste recycling, they can break down large pieces of construction waste into reusable aggregates.
In conclusion, the impact crusher is a reliable and efficient piece of equipment that offers significant advantages in terms of crushing performance, product quality, and cost - effectiveness, making it an essential tool in many industrial processes.
GZ-High-Efficiency Impact Crusher
Functions of GZ - High - Efficiency Impact Crusher
The GZ - High - Efficiency Impact Crusher is a state - of - the - art crushing machine that offers a multitude of functions, making it an ideal choice for various industries involved in material processing.
1. High - Efficiency Crushing
Large Crushing Ratio
One of the primary functions of the GZ - High - Efficiency Impact Crusher is its ability to achieve a large crushing ratio. It can break down large - sized materials into much smaller particles in a single pass. This high - efficiency crushing process reduces the need for multiple stages of crushing, saving both time and energy. For instance, it can crush materials with a fineness below 500mm and a pressure resistance around 360mpa effectively, making it suitable for handling a wide range of hard and medium - hard materials.
High - Speed Impact Crushing
The crusher utilizes high - speed impact energy to crush materials. When the machine is in operation, the rotor rotates at a high speed under the drive of the motor. Materials entering the crushing chamber are struck by the hammers on the rotor with great force. This high - speed impact not only breaks the materials but also ensures a more efficient and thorough crushing process, resulting in a higher production capacity.
2. Product Quality Control
Cubical Shape of Final Product
The GZ - High - Efficiency Impact Crusher is designed to produce a final product with a cubic shape. The unique structure of the impact plate and the way the materials are crushed ensure that the particles are broken along their natural weak points, resulting in a more regular and cubical shape. This is highly beneficial in industries such as construction, where cubical - shaped aggregates are preferred for better concrete workability and strength.
Adjustable Output Size
The crusher allows for easy adjustment of the output size. By adjusting the space between the impact plate and the rotor, operators can control the particle size of the final product according to specific requirements. This flexibility makes the crusher suitable for a variety of applications, from producing fine powders to coarse aggregates.
3. Durability and Low Maintenance
Wear - Resistant Components
The crusher is equipped with wear - resistant components, such as high - chrome hammers and special impact liners. These components can withstand the high - intensity impact and abrasion during the crushing process, ensuring a long service life and reducing the frequency of part replacements. For example, the high - chrome hammers have excellent impact resistance and wear resistance, which can maintain their performance even when crushing hard materials.
Easy Maintenance Design
The GZ - High - Efficiency Impact Crusher is designed with easy maintenance in mind. It features a tight structure and a reliable operation system. The no - board connection design makes it easier to access and maintain the internal components. Additionally, the front and rear racks can be opened, providing a larger maintenance space and facilitating the replacement of parts, which helps to minimize downtime and improve overall productivity.
4. Wide Application Range
The crusher is widely used in multiple industries, including transportation, energy, construction, and chemical engineering. In the construction industry, it is used for producing artificial sand - stone for building projects, as well as for crushing coarse, medium, and fine stones for roadbed and dam area construction. In the mining industry, it can be used for ore crushing and processing. Its ability to handle different types of materials, such as limestone, basalt, granite, and concrete, makes it a versatile and valuable piece of equipment in various industrial settings.
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Chaoyang Longrui Equipment Technology Co.,Ltd.
Address: Chaoyang City, Liaoning Province,P.R China
Telephone: +86-421-3303155
Mobile: +86-188 1315 0461
Whatsapp: +86-188 1315 0461
